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At
first glance, assembling a skateboard may seem confusing and next
to impossible, but equipped with the right tools and workspace,
you will find that it is really quite easy.
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Safety
knife for cutting grip tape
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Phillips
screwdriver or Allen wrench
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Skate
tool or key socket set with 1/2" and 9/16" sockets and a 10/32"
nut driver for truck mounting
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Grip Tape
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Place
your brand new board on a flat clean surface. Your sheet of grip
tape comes in a length of 33 inches. Peel back about 2" of paper
and place the grip tape centered on the nose, leaving a 1/2" to
3/4" overhang.
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Working
form the nose, pat down the grip tape towards the center, then to
the tail. The more time you take, the less air pockets you will
have. Small air pockets will work their way out after you begin
riding your board, but it helps to eliminate them by rolling a wheel
back and forth over the grip tape.
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Using
the side of a screwdriver or a tool that can withstand grip tape
elements, score an outline around the deck. Do not file through
the grip tape. Just remove the grit. This ensures complete adhesive
of the grip tape along the edge of the deck and serves as a razor
guideline.
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Grab
a safety knife (use the safety knife with caution) and hold it at
45 degrees to the edge on the underside of the deck. Proceed to
cut around the line you just created with the file and trim the
excess tape. Be careful not to trim so deep that you cut into the
board. Have patience, this takes some practice.
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Remove
the trim. |
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Wheel Assembly and Mounting
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The most difficult part of assembling wheels is getting the bearings
into the wheel without damaging the delicate shields on the bearings.
Skate tools for pushing bearings are available from CCS, but your
trucks will work as well. Drop one bearing on the truck axle, and
press the bearing into the wheel using the leverage between your
hand and the truck. (For younger and smaller hands, mounting the
trucks first may result in easier assembly. For more leverage, see
“Truck Mounting," then return here). Be careful not to place your
palm flat over the axle hanger, this will hurt. Remove the wheel
and place the second bearing on the axle followed by a spacer (if
your bearings come with spacers) and press it into place. Do the
same for the final three wheels.
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Most
trucks have four thin washers on both axles. Some trucks may have
only two. In that case, they should be placed between the wheel
and the axle nut. These washers are placed on the outside of each
bearing to ensure a good bearing seat and to minimize friction.
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If
you have four washers, place the wheels on the axles in this order:
washer, wheel with bearings, washer, and axle nut. Tighten the axle
nut down with the 1/2" socket - snug and then back off slightly
until the wheel spins freely without side to side play.
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Truck Mounting
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Now
grab the deck and place it grip side down. Punch through the grip
tape that covers the mounting holes using a bolt from your mounting
hardware. Take your mounting hardware and push them in the holes
topside down.
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After
all the hardware is in, turn the deck over and put the risers in
place (if you use riser pads)
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Next
slide the trucks onto the hardware with the bushings facing each
other. Finger tighten all the mounting nuts onto all the bolts,
then tighten them down using your 10/32" nut driver and screwdriver
or Allen wrench.
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Final Adjustments
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After
you’re completely done with assembly, give the deck a quick check
for any missed nuts and bolts or strange problems. If you place
the board on a flat surface, sometimes all the wheels won’t sit
flat, 2 or 3 wheels will touch but the other is floating a bit.
This is normal and the problem will correct itself once the truck
bushings are worked in and relaxed. Another minor problem is that
new wheels do not spin very free. Once the board is used and the
bearings settle in the wheels, they will spin very free. Adjust
your trucks with the kingpin nut and the 9/16" socket. You will
discover on your own how tight or loose you want your trucks to
ride.
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